Cable Assembly
Inno Cables is an experienced designer and fabricator of standard and custom wire and cable solutions. We provide products that serve a critical role in various industrial, commercial, and residential applications by enabling the transmission of data and power in and between connected devices and systems. For example, our cable assemblies are carefully engineered to organize groups of cables into a single unit to facilitate installation, replacement, and maintenance in commercial and consumer enterprises. We craft them with insert molding, overmolding, custom in-housing tooling, and manual assembly.
Cable Assembly Manufacturer
At Inno Cables, we offer a range of in-house capabilities, ranging from design and modeling to manufacturing, assembly, and testing. Our specific capabilities include:
- Cut and Shrink Tubing
- In-line Engineering
- Molding and Overmolding
- Testing and Quality Assurance
- Tinning and Soldering
- Ultrasonic Welding
- Wire Crimping and Braiding
Cable Assembly Solutions
Inno Cables offers various cable assembly solutions. Our capabilities include designing and manufacturing custom cable assemblies to meet the unique requirements of our clients. We can also tailor the individual cables used in cable assemblies, with regard to the following:
- Cable configuration (single-conductor, multi-conductor, multi-paired)
- Electrical properties (voltage rating, amperage rating, capacitance rating)
- Operating temperatures
- Flexibility
- Environmental rating (indoor vs. outdoor)
- Regulation compliance
Additionally, we offer overmolded cable assemblies with connectors directly molded onto the cable for improved protection and strength. Inno Cables also offers a selection of standard cable assemblies, ready for purchase with pre-configured standard designs.
Understanding the Cable Assembly Manufacturing Process
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Design. In the design phase, designers and engineers work closely with customers to outline their needs and constraints. These requirements and restrictions are used to create and digitally test potential designs. -
Prototyping. In the prototyping phase, physical models of potential cable assembly designs are created. These units are used to test for functionality and manufacturability, ensuring they can be made and used as intended. -
Production and Assembly. In the production and assembly phase, the cable assemblies are manufactured as per the approved final design in the desired volumes. The manufacturing process consists of many steps, including cutting the conductors, establishing their connections, and assembling them into a single wrapped jacket. -
Testing. In the testing phase, the completed assemblies undergo rigorous testing to ensure they perform safely and effectively. The exact tests depend on industry and application requirements.
