Wiring Harness
Inno Cables is proud to offer a wide selection of top-quality, custom wire harnesses.
Wire harnesses are designed to streamline and organize multi-wire systems in aerospace, automotive, commercial, medical, residential, and telecommunications applications, among others. At Inno Cables, we are proud to offer a broad selection of superior-quality, customized wire harnesses. With more than 15 years of industry experience, our expert team can create a wire harness solution tailored to nearly any specification while ensuring the highest level of precision and care.
Terminal Position Assurance
The Terminal Position Assurance (TPA) helps ensure secure retention when the receptacle and header are mated. This also helps prevent the contact from backing out.
LED Lamp
LED Lamps can be used anywhere you need low power, high intensity reliable light or indication. These components are available in multiple colors and intensities.
Panel Mount Push Button Switch
The Panel Mount Push Button Switch is simply used to turn something on or off. This also allows for the start or stop of action.
Cable Strain Relief
The Cabin Strain Relief alleviates the cable of stresses and tensions that could break inner conductors. It also provides a liquid tight seal around the cable.
Push Mount Cable Tie
The Push Mount Cable Tie can attach to the panel or cabinet and secures a bundle of cables or wires. This helps keep your system organized and free of obstructions.
Axial Cooling Fan
The Axial Cooling Fan helps prevent the equipment from overheating. This also helps extend the overall lifespan of the equipment.
Multi Conductor Cable
The Multi Conductor Cable is used to transmit multiple power or electronic signals from one point to another.
Wire to Board or Wire to Wire Connector
The Wire to Board (or Wire to Wire) Connector is used to make power or electronic signal connection through the mating of connectors or headers. Available variations include locking features and multi-positions.
Assembly Label
The Assembly Label is used to easily identify the part number, lot code, manufacturer, and date.
Quick Disconnect Terminals
Quick Disconnect Terminals are a simple and secure method to give power to connections. These are offered in both uninsulated and insulated.
Our Wiring Harness Capabilities
We can manufacture custom wire harnesses with the following specifications:
Voltage Handling
Up to 600 volts (UL) or 3000 volts (military)
Temperature Range
-65°C (-85°F) to 250°C (482°F)
Insulator Materials
Depending on your needs, we offer various insulator materials:
- Cellular (foam) polyethylene
- Cross-linked polyethylene (XLPE)
- ECTFE Halar
- ETFE Tefzel
- Ethylene propylene diene monomer (EPDM)
- Fluorinated ethylene propylene (FEP)
- Irradiated polyvinyl chloride (IRR/PVC)
- Low-density polyethylene (LPDE) and high-density polyethylene (HDPE)
- Low-smoke plenum copolymer
- PVDF Kynar
- Polyethylene (PE)
- Polypropylene (PP) and cellular (foam) PP
- Polytetrafluoroethylene (PTFE)
- Polyurethane (PU) and polyurethane and nylon blends
- Polyvinyl chloride (PVC)
- Semi-rigid polyvinyl chloride (SR-PVC)
- Tetrafluoroethylene (TFE)
- Thermoplastic elastomers (TPE/TPR)
- Vinyl
Protection
Custom shielding and heat-shrink coatings
Identification
Custom labeling/barcoding, four-color ink stamping, independent circuit IDs, and individual tagging
Fillers
Paper, nylon, and polypropylene
Compliance
IPC/WHMA-A-620, military, UL, and other applicable standards
Our Wiring Harness Specifications
We can manufacture custom wire harnesses with the following specifications:
Molex Original Connectors
Incorporating industry-renowned Molex connectors for reliable and versatile connectivity.
Ensures compatibility with a wide range of systems and applications.
UL-Certified 18AWG Wires
Utilizing UL-certified 18AWG wires to guarantee safety, performance, and compliance with international standards.
Robust construction for durability in varied operating conditions.
Branch Terminal Connectors
Featuring branch terminal connectors for efficient and organized wiring solutions.
Streamlined connectivity for intricate electrical systems.
Full Customization Options
Adhering to your unique requirements, our wire harnesses are entirely customizable.
Tailor configurations, lengths, and features to match the intricacies of your projects.
Understanding the Wiring Harness Manufacturing Process
The custom cable manufacturing process consists of four main stages
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Design. In the design phase, designers and engineers work closely with customers to outline their needs and constraints. These requirements and restrictions are used to create and digitally test potential designs. -
Prototyping. In the prototyping phase, physical models of potential cable assembly designs are created. These units are used to test for functionality and manufacturability, ensuring they can be made and used as intended. -
Production and Assembly. In the production and assembly phase, the cable assemblies are manufactured as per the approved final design in the desired volumes. The manufacturing process consists of many steps, including cutting the conductors, establishing their connections, and assembling them into a single wrapped jacket. -
Testing. In the testing phase, the completed assemblies undergo rigorous testing to ensure they perform safely and effectively. The exact tests depend on industry and application requirements.
