Overmold Cable Assembly

Inno Cables is a leading manufacturer specializing in high-quality overmolded cable assemblies. We offer robust, customized solutions for durability and superior performance across various industries.

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The Benefits of Overmolded Cable Assemblies

Overmolded cable assemblies offer significant advantages for applications that demand durability and resilience in tough environments.

Enhanced Durability

Overmolding provides a robust protective layer that shields cables from abrasion, impact, and environmental exposure, significantly extending their lifespan.

Improved Strain Relief

The overmolded design adds strain relief at the cable connection points, reducing the risk of damage from bending or pulling.

Water and Dust Resistance

Overmolded assemblies offer superior sealing, which protects connections against moisture, dust, and other contaminants, making them ideal for harsh environments.

Compact and Streamlined Design

Overmolding allows for a more compact form, reducing bulk and simplifying installation in tight spaces or complex systems.

Increased Electrical Insulation

The overmolded material provides an extra layer of insulation, enhancing safety and minimizing the risk of electrical shorts or interference.

Overmolded Cable Assembly Products

Our overmolded cable assembly products are engineered to meet the diverse needs of various industries, offering reliable and durable solutions for a wide range of applications.

Automotive Cable Assemblies

Built to withstand the vibrations, heat, and harsh conditions of automotive environments, these assemblies ensure secure connections in vehicles' electrical systems.

Industrial Equipment Cable Assemblies

These heavy-duty assemblies are engineered for industrial machinery and offer protection against extreme temperatures, vibrations, and abrasions.

Data and Signal Cable Assemblies

These assemblies provide reliable data transmission while protecting against interference and environmental hazards, ideal for communications and networking applications.

Power Cable Assemblies

Designed to deliver consistent electrical power, these overmolded cable assemblies are built for high durability and performance in power distribution systems.

Understanding the Overmold Cable Assembly Manufacturing Process

The custom cable manufacturing process consists of four main stages

Design. In the design phase, designers and engineers work closely with customers to outline their needs and constraints. These requirements and restrictions are used to create and digitally test potential designs.
Prototyping. In the prototyping phase, physical models of potential cable assembly designs are created. These units are used to test for functionality and manufacturability, ensuring they can be made and used as intended.
Production and Assembly. In the production and assembly phase, the cable assemblies are manufactured as per the approved final design in the desired volumes. The manufacturing process consists of many steps, including cutting the conductors, establishing their connections, and assembling them into a single wrapped jacket.
Testing. In the testing phase, the completed assemblies undergo rigorous testing to ensure they perform safely and effectively. The exact tests depend on industry and application requirements.

At Inno Cables have been manufacturing Overmold Cable Assembly for 15 years.

Driven by our expert production operators; Inno Cables has manufactured Overmold Cable Assembly for the following industries:

Automotive
Climate Control
Radiator and Boiler
Security
Renewable Energy
Telecommunication
Oil and Gas
Energy
Electronics
Measurement and Test
Medical

We offer the following Overmold Cable Assembly services:

Design Improvements
Sourcing of Material
Prototyping
Test
Kitting

At Inno Cables we go above and beyond to guarantee the quality of our Overmold Cable Assembly:

Bespoke Electrical & Directional Testing Service
Final Quality Control Checks

Standards

IPC/WHMA-A-620

Our Advantages

Flexibility

We are able to provide customized solutions to meet your specific requirements, including unique designs, materials and configurations.

Quality

We are committed to providing the highest quality cables and wire assemblies, and we only use the best materials and manufacturing processes to ensure that our products meet the highest standards.

Standards

Cables are subject to stringent standards that determine how they are designed, manufactured, and installed. A good partner should be well-versed in all of the required and recommended guidelines.

Speed

Our rapid prototyping and manufacturing capabilities enable us to quickly deliver your custom cable or wire assembly, thereby reducing your time to market and helping you stay ahead of the competition.

Competitive Pricing

Our efficient manufacturing processes and bulk purchasing capabilities enable us to offer competitive pricing without sacrificing quality.

Customer Service

Our dedicated team of professionals is committed to providing excellent customer service and support, and we are always available to answer your questions and solve your problems.

If you have any questions?

If you have any inquiries or need more information about our wire harness products and services, please feel free to contact us.